Digital Twin for Industrial Installations

Virtual Reproduction for Control, Optimization and Maintenance

Using technologies such as 3D modeling,simulation tools, and artificial intelligence agents, we help our clients optimize the performance of their assets, reduce risks, and accurately plan maintenance, renovations, or expansions.

Iron and steel industry and metallurgy

Power plants and critical infrastructure

Chemical industry

Logistics, warehousing and distribution

Food and packaging

Water and waste treatment

Iturcemi Group develops and implements digital twins that provide an accurate virtual reproduction of industrial plants, equipment, and infrastructures.

We make us of technologies such as 3D modelling, simulation tools, and artificial intelligence agents to hep our clients optimize their assets performance, reduce risks, and accurately plan maintenance, renovations, or expansions.

Specialized capabilities in Digital Twin for Industrial Facilities

1. Reality Capture and 3D Engineering

3D laser scanning of industrial facilities and equipment.
Capture of geometries and generation of high-precision point clouds.
Detailed 3D modeling of processes, layout, piping, structures, and wiring.
Conversion to CAD and BIM environments compatible with engineering platforms.

2. Integration with Operating Systems and Data

Connection of the digital model with the control system, sensors, actuators, and instrumentation.
Real-time data visualization within the 3D environment.
Integration with SCADA, ERP, maintenance management systems (CMMS), or energy systems.
Centralization of technical information: drawings, certificates, manuals, historical data.

3. Technical Applications of the Digital Twin

Remote monitoring and diagnostics of industrial assets.
Maintenance planning and operations simulation.
On-the-Site Training Station (OTS): Training of technical personnel in interactive virtual environments.
Interference detection and safety analysis before physical intervention.

4. Support for Engineering, Expansion and Renovations

Starting point for new projects or plant expansions.
Check compatibility and interference with existing systems.
On-site error reduction through digital pre-validation.
EPC projects support from design to final as-built.